This regulation stipulates the safe operation and maintenance of all parts of the cardboard line, in order to maintain the normal operation of equipment, to improve efficiency, reduce consumption and ensure the quality of products. This regulation is applicable to the operation of corrugated board production line. (1.8m line refers to this regulation)

1. Inspection during succession

1.1 Successors should be on duty 15 minutes in advance and accept the monitor's arrangement for the day's work and other matters needing attention.

1.2 The shift workers should inquire about the production situation of the previous shift, the operation of the equipment, the products being processed and to be processed, and the problems that need to be noticed and solved on the shift.

1.3 Successors conduct detailed checks on the contents of work handover. Equipment in good condition; working site, equipment and other cleaning and sanitation and equipment lubrication maintenance status is true.

1.4 After confirming the correctness of the two parties, fill in the written handover record and complete the handover work.

2 Pre-operation preparation

2.1 After the transfer confirmation, the production plan (production notice) is reasonably arranged to each production team according to the production plan (production notice) and production schedule issued by the Planning and Adjustment Center.

2.2 Production line technicians according to the production team leader arrangement and production notification paper distribution requirements, according to the production quantity required paper distribution ahead of a period of time to issue the receipt sheet, after the receipt sheet approved by the team leader to the warehouse for production materials; according to the production notification requirements, the paper width, weight, color, etc. were confirmed.

2.3 The mainframe operator checks the equipment again, connects the mainframe power supply, lets the equipment run empty to observe whether the equipment is running well and smoothly, checks whether the spare parts are loose, whether there are abnormal conditions, etc. If there is any, it should report to the workshop immediately and inform the machine and electrical repairman to check and maintain; and removes the accumulated water in the centralized air supply device and the filter device.

2.4 The glue maker prepares the adhesives according to the production notice and makes relevant records.

3 Production operations

3.1 According to the current order process requirements, the corresponding single-sided and double-sided machine paper is pushed onto the paper feeding cart and sent to the working point.

3.2 Loosen the pressure of the base paper rack, press the button to adjust the height of the base paper rack up and down to the appropriate height, press the button to clamp the base paper, and pay attention to tile and other paper requirements of the center line is basically the same. Attention should be paid to the coincidence between the center line of the paper roll and the center line of the equipment.

3.3 Wallpaper and facing paper will pass around the preheater cylinder, pass through the corrugated roll and inside paper to paste on the overpass, and then paste the facing paper through the double-sided machine and the tile under the overpass one by one, and then paste into the drying path. Note: After the base paper passes through, press it immediately, adjust the paper tension, adjust the amount of glue, wrap angle and so on, so as to meet the production requirements.

3.4 According to the production instructions of the production squad leader, the head of vertical and horizontal cutting machine checks whether all parts of the equipment are running normally. Start the corresponding working motor of the vertical and horizontal cutting machine and start the machine. Enter the product specifications and sizes into the computer according to the work order requirements, and repeatedly confirm whether the input parameters are correct. After the product is produced, check whether the product specifications conform to the work order. At the same time, pay attention to whether the product has rough edges and cracks.

3.5 Codeboard personnel at the end of the conveyor belt paper, code board, and pay attention to the selection of unqualified products, and pay attention not to damage the four corners of the cardboard, and the defective products will be identified separately, and notify the relevant personnel to dispose of them.

3.6 After the completion of production (or equipment, quality problems) shutdown, 30 minutes in advance to notify the boiler room shutdown time, and 5 minutes before the shutdown again to notify the stop of steam supply. Return the rubber roller to the non-working position. Remove the pressure of each work roll. Slow down and make the machine run at a low speed. When the working roll temperature is below 80 degrees, the machine can stop.

3.7 During the operation, the operator must judge whether the equipment has large vibration, whether the parts are loose, whether there are abnormal sounds and odors in operation at any time through sensory organs, in order to judge whether the equipment is running normally. If abnormal conditions are found, immediately stop and report to the monitor, and promptly notify the machine and electrical repairman for inspection and repair.

3.8 First Inspection of Products: When the product is initially confirmed to be qualified by the production line (generally not more than 20 meters), the squad leader organizes corrugator, double-sided glue machine and cardboard line craftsmen to arbitrarily select three pieces of products which are initially confirmed to be qualified, and confirms the appearance, size, surface, paper color, bonding, water content, etc., and notifies the normal students after the above content inspection meets the requirements. If the inspection product does not meet the requirements, the monitor needs to order the shutdown to find out the reasons for the non-conformity and solve them. When the reasons for the non-conformity are eliminated, the normal production will be carried out after the first inspection is qualified again. (The indicators of the items to be inspected are all implemented in accordance with the Corrugated Board Enterprise Standards).

3.9 All finished cardboard products (including waste and defective products) must be stacked on wooden pallets, and the stacking height must be uniform 2 meters (including pallet height), and the stacking must be neat and beautiful, not to be skewed or even collapsed.

3.10 If a remedy is found to be needed in the production process, the remedy must be completed at the end of the batch to ensure that the product can be transferred to the next process.

3.11 Process Control: When production enters normal production, the production supervisor arranges regular and unscheduled spot checks for products. When unqualified products are found, the products produced during the period from the last spot checks to the current spot checks will be isolated, and the causes of unqualified products will be eliminated in time to ensure that the products that continue to be produced are qualified. Select, select the unqualified products, pack the qualified products for inspection.

3.12 Packaging and Inspection of Products

3.13 Rework of products: When the product inspection is not qualified, the production team will rework the products after work until they pass the inspection and bear the losses caused by rework (material loss, packing cost loss); if the production team will bear all the losses caused by rework (material loss, packing cost loss, production team shutdown loss) when the product is not qualified during working time, the production team will bear all the losses caused by rework (material loss, packing cost loss, production team shutdown loss).

3.14 Disposal of non-conforming products: The non-conforming products produced by each production team on duty shall be recorded on duty, and the non-conforming products shall be submitted for inspection and confirmation and weighed. After the quality inspector weighs the scrap weight sheet, he keeps an account and submits it to the packing team leader for signature and confirmation. On the 26th of each month, the non-conforming product records for the whole month will be submitted to the Finance Department. Unqualified products found during operation due to the quality problems of base paper must be collected by the material manufacturer and handed over to the quality control department for unified treatment.

3.15 Annex production: According to the requirements of the production plan of the Planning and Adjustment Center, all the materials used for Annex production (except newly made cardboard or newly used paper) are used from the unqualified warehouse. The area of the receipt and the total area of the production annex are recorded on the production notice (annex) and submitted to the Cost Accountant of the Finance Department for accounting.

3.16 Board-changing production: According to the requirements of the production plan of the Planning and Adjustment Center, all the materials used for board-changing production are taken from the unqualified warehouse, and the area of the required area and the total area of the production accessories are recorded on the production notice (board-changing) sheet. When the production of the accessories is completed, they are sent to the cost accountant of the Finance Department for accounting. Key Control Point: Material Utilization Rate of Production.

3.17 During the production process, the cleanliness and hygiene of the production site must be maintained at any time, the corner surplus should be cleaned up immediately, and the daily production report should be filled in immediately after the batch is completed.

3.18 Completion of daily production reports must be detailed, neat, standardized, free of stains and alterations, and maintain the integrity of records, not to be arbitrarily damaged or damaged. Job record data must be authentic, detailed and traceable.

3.19 Each shift must tidy up the site and clean the lubrication equipment before leaving work to ensure that the machine is transferred to the next shift on time. For non-stop handover, it should be noted in the handover record.

4. Use of Hydraulic Shaftless Paper Frame

4.1 Purpose and scope of application

This machine is one of the main equipment for producing corrugated cardboard with corrugated board line. It is used to support the roll paper for producing corrugated cardboard, so that the paper can be smoothly fed into the next process, and the purpose of producing corrugated cardboard with high efficiency is achieved.

4.2 Working Principle

The machine adopts hydraulic lifting drum paper, the motor drives the screw nut to make the arm move and clamp the drum paper, and the magnetic powder tension controller controls the paper tension.

4.3 Operation and Use

(1) Put the reel paper on the paper cart and push it into the two supporting devices of the cross arm, so that the two ends of the cross arm coincide with the center of the reel paper basically. When placing the reel paper, attention should be paid to the positive and negative sides of the paper.

(2) Operate the control button on the crossarm, press the button on the operation panel to clamp, release, move left, move right and lift and drop the reel paper.

(3) After the drum paper is lifted to the working position, it is better to place the hydraulic station in the pressure relief position to prevent the oil temperature of the hydraulic station from rising.

(4) When clamping drum paper, the tension can be adjusted to adjust the screw to increase or decrease the friction force.

(5) When the clamping sprocket chain needs to be tightened, the fastening screw can be loosened, and the adjusting screw can be rotated to tighten the chain.

(6) If the size of paper is controlled by the magnetic powder tension controller, the tension adjusting knob on the tension controller panel can be operated to increase or decrease the voltage indicated by the tension, so as to increase or decrease the paper tension.

(7) If the paper tension is controlled by manual braking, the handwheel on the manual braking mechanism can be operated to tighten or loosen the brake so as to increase or reduce the paper tension.

(8) If the gap between the copper friction disc and the sliding key is too large or too small, the gap between the copper friction disc and the sliding key should be adjusted.

(9) Debugging the tension of the paper holder to be appropriate to ensure smooth feeding of the surface, inner and core without any corrugation, corrugation and skew.

4.4 Maintenance, Maintenance and Troubleshooting

(1) The repair and maintenance of the hydraulic station shall be carried out in accordance with the instructions of the hydraulic station.

(2) The surface of sliding keys is an important working face. In addition to keeping it clean, it must be lubricated with sufficient lubricant. Before working, the surface of sliding keys should be dripped with oil, so that the arm can move back and forth without load and be lubricated sufficiently before loading drum paper. In working, if the surface of sliding keys is not lubricated properly, oil lubrication should be added in time to avoid pulling the surface of parts.

(3) When the rotating arm rotates relative to the pin shaft of the hydraulic cylinder, it should be lubricated regularly.

(4) Lubricating oil should be added regularly to the spindle sleeve.

(5) Paper holders and nuts are supported by rolling bearings, and grease should be added regularly (half a year in general).

(6) The sprockets in the cross arm should be regularly removed and lubricated by dropping oil.

(7) The tension of the chain of the clamping transmission part should be adjusted properly after a period of use.

4.5 Safety precautions

(1) Operators must be specially trained before they can operate on the computer. Operators must be proficient in the functions and functions of the buttons on the operation panels, and be able to operate the buttons and switches correctly.

(2) Operations should be carried out in accordance with the prescribed procedures, and illegal operations are strictly prohibited in order to avoid equipment accidents and damage caused by errors in procedures.

(3) Attention should be paid to regular inspection of equipment fasteners to prevent loosening and falling off, resulting in unnecessary equipment damage.

(4) The lubrication condition should be checked regularly to prevent the bearing from burning out due to oil breakage.

(5) It is strictly forbidden to touch rotating parts with hands.

(6) Pay attention to the safety of people and equipment nearby when rotating and installing the base paper. The base paper is on the paper shelf.

(7) Cables and wires should be inspected regularly, no contact with moving parts of equipment should be allowed, and power supply must be cut off after shutdown.

5 Rotary Preheater (Regulator)

5.1 Usage and characteristics: Main uses: heating, ironing and evaporating excessive moisture from face paper or single-sided corrugated board. The presetting device can also spray the paper, adjust the moisture content and toughness of the tile paper, and achieve the best use effect. Main features: The adjusting roll is driven by worm wheel and worm reducer motor. The rotating speed is low. When adjusting, the paper changes steadily and is not easy to break.

5.2 Main technical parameters: adjusting speed of adjusting roll: 1.6r/min; adjusting range of wrap angle: 60-220 degrees; matching power: 0.55KW; optimum preheating temperature: 180+10 degrees.

5.3 Working Principle: The adjusting roll is driven by worm wheel and worm reducer to rotate and change the wrapping angle of paper so as to change the preheating area.

5.4 Operation and Use

(1) When using the machine, the moisture content of the used base paper and the running speed of the production line must be fully considered, and the appropriate preheating area should be selected accordingly. Generally speaking, if the moisture content of base paper is high and the production line runs fast, the larger preheating area is chosen, whereas the smaller preheating area is chosen.

(2) If the preheating area needs to be adjusted, it can be adjusted according to the following methods: the adjustment of the preheating area is realized by the motor-driven adjusting roll rotating around the preheating roll in a certain range, thus changing the wrap angle of the paper to the preheating roll. The adjustment of each adjusting roller is controlled by a pair of push buttons.

(3) adjustment of the preheater spray device: a preheating device with a spray device is used to preheat the tile paper, which is mainly used to adjust the moisture content of tile paper. The size of the spray is regulated by the valve on the inlet pipe of the spray device.

5.5 Maintenance and Maintenance of Equipment

(1) Clean up the dirt on the surface of the machine every day and check whether the bolt has loosened steam pipe has broken or leaked.

(2) Measure the surface temperature of the preheating roll every week. If there is a decrease, check whether the cooling water has been properly excluded or other factors.

(3) Lubrication is carried out regularly at the turning point of the bearing and the meshing point of the gears.

5.6 Safety precautions:

(1) Operators must be specially trained before they can operate on the computer. Operators must be proficient in the functions and functions of the buttons on the operation panels, and be able to operate the buttons and switches correctly.

(2) The machine is a high-temperature operating equipment. It is strictly forbidden for flammable and explosive materials to approach the equipment. At the same time, when operating paper feeding, skin contact with heating parts should be avoided in order to prevent scalding. When necessary, paper feeding can be carried out by means of soft sticks.

(3) Operators must wear work clothes. Shorts, vest, slippers and distribution, hair and clothing operations are strictly prohibited to avoid scalds or accidents such as turning into machines.

Use of 6 Single-side Corrugating Machine

6.1 Main technical specifications and parameters:

6.2 The effective working width is 1800 (mm) and the maximum mechanical speed is 220m/min.

6.3 Use heat sources:

Steam pressure: 0.8-1.2 Mpa;

Work pressure: 0.8-1.1 Mpa;

Compressed air pressure: 0.6-0.9 Mpa;

Hydraulic system pressure: 8.0-10 Mpa

6.4 Adhesives: Corn Starch or Potato Adhesives

6.5 Roller Surface Working Temperature: 160-190 C

6.6 Corrugated shape specification: Corrugated shape is: UV shape specification is: B, C, A three specifications

6.7 Equipment Adjustment

(1) Adjustment of working clearance between upper and lower corrugated rollers

The gap affects the deformation quality of the core paper. Appropriate gap can ensure that the deformation of the core paper is effective and not damaged. According to the thickness of the core paper, the screw can be adjusted and controlled by fine-tuning. When adjusting, a layer of core paper is inserted between the two tile rollers, and the upper tile rollers are pressed to compact the core paper. After adjusting, the fine-tuning screw is locked.

(2) Adjustment of working clearance between pressure roll and lower corrugated roll

The gap affects the bonding quality of lining paper. The clearance is determined according to the comprehensive thickness of face paper and core paper, and is adjusted by adjusting rod. Generally, two sheets of 200 mm wide face paper are put into the two ends of the lower corrugated roll and the pressure roll respectively. The pressure roll is pressed to compact the face paper and then twist the adjusting rod to adjust it to the face paper, which is suitable for drawing out. The clearance can ensure the bonding quality, prevent the two rollers from colliding and damage the surface, and prolong the service life.

(3) Adjustment of gap between rubber-coated roll and lower corrugated roll

The gap directly affects the quality of the coating and is the key to ensure uniformity of the coating. The gap is usually the thickness of a core paper. When adjusting, the glue coating part is in the working position and in the loading state, so that the glue coating part is close to the lower corrugated roll, and the gap between the two rolls is between the two ends.

The value is generally the thickness of a piece of core paper. After adjustment, the gap between two ends should be detected by thick gauge, and the error is not more than 0.05 mm.

(4) Adjustment of glue quantity. The size of glue affects the quality of bonding and the running speed of equipment. The size of glue should be determined according to the quality of bonding agent and the bonding condition of cardboard. Adjusting the glue quantity is to change the gap between the glue coating roll and the rubber leveling roll. The gap can be automatically adjusted by starting the glue quantity adjusting motor in the range of 0.1-1.1 mm. When using, it should ensure that the gap between the coating roll and the leveling roll is the same.

(5) Adjustment of gluing range

Refers to the glue coating area in the direction of the width of the cardboard. According to the width of the core paper, when adjusting, start the left and right baffle motor and change the position, so that the maximum flow range of glue is just aligned with the outside of the core paper.

(6) Loading pressure adjustment

System pressure: 0.6-0.8 Mpa

Loading Pressure of Corrugated Roller: 0.3-0.5Mpa

Loading pressure of pressure roll: 0.3-0.5Mpa

Loading Pressure of Coating Roller: 0.2-0.5 Mpa.

6.8 Inspection Content of Equipment before Start-up

(1) Check each fence and whether the safety shield is complete.

(2) Inspection of work rolls

(3) Check whether the fastening bolts on the coupling are loose.

(4) Check whether the guide slot in the sealed bin of the glue coating department is unblocked.

(5) Check the lubrication of the moving guideways, screw rods, chains and bearings.

(6) Check whether there is water in the compressed air filter.

(7) Corrugated core paper and lining paper shall be installed on the paper shelf as required, and the paper roll shall be aligned relative to the midline of the cardboard line production line.

(8) Initial adjustment of glue-coating width: glue-coating width refers to the area where the glue is applied in the direction of paper width. The size depends on the width of the core paper. The glue-coating width of the roller is aligned with the core paper by adjusting the separator by electric button. Adjustment should be triggered.

6.9 Arrangement of various working media and accessories

(1) Adjust the compressed air pressure to 0.6-0.8 Mpa

(2) Connect the steam, heat the hot rollers and keep the machine in low speed during the heating process.

(3) The pressure of compressed air should be higher than 0.6 Mpa.

(4) Starch binder enters the circulating feeding system.

6.10 Turn on

(1) When the temperature of each hot roll is above 150 C (steam pressure is 0.7Mpa), the paper can be put into operation.

(2) Put in the inside paper.

(3) Start the fan and put it into the core paper, and load the corrugated roll and the pressure roll at the same time.

(4) Start the lifting motor and import the single-sided cardboard into the lifting mechanism.

(5) Adjustment of loading pressure of corrugated roll and pressure roll. The loading pressure of the pressure roll is adjusted according to the forming quality of the cardboard. The pressure is too small or uneven at both ends to work normally.

(6) According to the bonding condition of cardboard, the clearance of glue coating, glue quantity and the clearance between pressure roll and corrugated roll should be adjusted appropriately.

(7) To adjust the equipment and make it work normally. Correction content: Corrugated core paper and lining paper alignment; Corrugated paper and lining paper tension;

Check and adjust the glue width to make the glue width consistent with the width of corrugated paper (general glue width is 2-3 mm narrower than the width of paper); adjust the speed to make the corrugated board meet the requirements.

(8) When the cardboard produced by the machine is good, the machine speed can be increased. At the same time, attention should be paid to the amount of glue in the cartridge and adjust the size of the feeding and returning routes to balance.

6.11 Shutdown Operation

(1) Slow down, cut off the input of core paper and face paper (break core paper first)

(2) When the base paper is nearly finished, press the "unload" button of the coated roll to move the coated roll mechanism to the non-working position.

(3) Press the "unload" button of the pressure roll to unload the working pressure.

(4) Press the "unload" button of the corrugated roll to relieve the working pressure.

(5) Turn off steam and stop heating.

(6) Reduce the speed of the vehicle, so that the machine continues to rotate and cool at a low speed.

(7) Draw the remaining rubber from the rubber tank back to the storage bucket, and clean the rubber roller and rubber tank with clean water. Close the glue drive after cleaning.

(8) Clean up and rectify the work site and remove residues.

(9) When the surface temperature of each work roll is below 80 C, turn off the main engine and cut off the total power supply.

6.12 Safety precautions

(1) Operators must be specially trained before they can operate on the computer. Operators must be proficient in the functions and functions of the buttons on the operation panels, and be able to operate the buttons and switches correctly.

(2) Operations should be carried out in accordance with the prescribed procedures, and illegal operations are strictly prohibited in order to avoid equipment accidents and damage caused by errors in procedures.

(3) High-speed operation of the main engine is strictly prohibited when there is no base paper to prevent corrugated rollers from being damaged by direct impact of corrugated teeth.

(4) Remove the impurities in the slurry barrel at any time in production, and prevent the empty operation of the slurry pump. Keep the pulp box clean without dry pulp.

(5) Before starting, the compressed air system must be started to avoid damaging the corrugated rollers due to vibration when there is no locking force.

(6) Before starting operation, it is necessary to make sure that the gear coupling of the driving part has been connected so as not to damage the gear coupling.

(7) The machine is a high-temperature working equipment. It is strictly forbidden for flammable and explosive materials to approach the equipment. At the same time, when operating paper feeding, skin contact with heating parts should be avoided in order to prevent scalding.

(8) Attention should be paid to regular inspection of equipment fasteners to prevent loosening and falling off, resulting in unnecessary equipment damage.

(9) Strictly prevent foreign bodies, especially hard objects, from being transferred into the equipment, causing damage to the equipment. Take care not to put the repaired screws, washers, tools on the equipment and on the aisle, so as to prevent them from being brought into the equipment due to vibration.

(10) When paper feeding is blocked, it is strictly forbidden to use iron rods to assist paper feeding so as not to be transferred to the running roll and cause equipment accidents.

(11) The lubrication condition should be checked regularly to prevent the bearing from burning out due to oil breakage.

(12) Operators must wear work clothes. Shorts, vest, slippers, distribution and clothing must be strictly prohibited in order to avoid accidents such as scalding or dragging into machines.

(13) In order to prevent the influence of thermal deformation, the heating and cooling of the running rolls should be carried out at low speed, so as to shorten the stopping time and reduce the deformation of the rollers.

(14) Cables and wires should be inspected regularly, no contact with moving parts of equipment should be allowed, and power supply must be cut off after shutdown.

6.13 Maintenance and Maintenance

(1) Lubrication. Check regularly the lubrication of the attention points with "refueling" tips, and make up the notes as soon as they are found.

(2) Steam heating should ensure smooth pipeline, steam pressure of 8-9 kg/cm 2, so that the surface temperature can be adhered to more than; if the temperature difference between the two sides of corrugated roll is 4-5 C, check whether the heating equipment such as siphon is normal.

(3) Regular maintenance of corrugated rollers, pressure rollers, rubber-coated rollers and rubber-leveling rollers, and removal of carbided paper scraps, adhesives and other impurities on the surface of rollers.

(4) The grooves on the surface of corrugated rolls should be cleaned regularly to remove the debris remaining in the grooves.

(5) If the machine stops, the adhesive at the rubber box and partition board should be cleaned, so as to avoid the influence of dry-bonded adhesive on the adjustment of the coating width in the next production.

(6) Frequently refuel the pneumatic triple and remove the filtered water.

7 gluing machine

7.1 Main technical parameters:

Coating roller diameter: 210mm;

Diameter of rubber roller is 119.9 mm.

The clearance between coating roll and leveling roll is 0.2-0.3 mm.

Maximum speed: 180m/min;

Air pressure: 0.4-0.8 Mpa.

7.2 Adjustment of glue volume:

7.3 Electrically adjusting gear eccentricity mechanism makes the clearance between coating roll and leveling roll 0.2-0.3 mm.

7.4 Adjust the leveling cots to adjust the screw, so that the leveling cots can scrape off the glue on the coated cots well.

7.5 Adjust the gap between the contact rod or ballast roll and the rubber-coated roll.

7.6 Adjust the limit screw of the contact rod or ballast roll to make the clearance at both ends consistent.

7.7 Adjust the adjusting screw on the rocker arm at both ends of the barrel or ballast roll to make the clearance between the ballast roll and the rubber coated roll consistent.

7.8 Electrically adjust the gap between the contact rod or ballast roll and the rubber coated roll, so as not to collapse the cardboard, and the rubber line width is generally 1-1.5 mm.

7.9 Start-up preparation

(1) Check the clearance between the coating roll and the leveling roll, which is generally 0.2-0.3 mm.

(2) It is advisable to check the clearance between the contact rod or ballast roll and the rubber-coated roll, which is generally less than 0.1-0.2 mm of the thickness of single-sided cardboard.

(3) Raise the cartridge to keep it in working condition, and then inject appropriate amount of adhesive into the cartridge.

7.10 Operation and use:

(1) Lift the ballast roll.

(2) Start the main motor.

(3) Start up the corresponding working layer.

(4) From the triple preheater, the paper is first put into the dryer through the guide roll and the preheating roll.

(5) Put the single-sided corrugated cardboard into the dryer through the guide roll, preheating roll, paper roll, contact bar or ballast roll from the triple preheater. The drawing cardboard and face paper should not be skewed. Check the alignment of each layer of paper and the error should not be greater than 5 mm.

(6) Adjust the amount of glue to make it suitable.

(7) Clearance between ballast roll and rubber-coated roll to make it suitable.

(8) When the production line is not working for a long time, it should rotate at low speed to prevent the deposition of adhesives.

Lubrication and Maintenance of 7.11 Equipment

(1) Before starting, check the lubricating parts and cups for lubricating oil, if not.

(2) All roller bearings are cleaned once a year and greased.

(3) After each shutdown, the remaining adhesives in the cartridges should be dried, and then the coated rollers, leveling rollers and cartridges should be rinsed with water.

7.12 Safety and precautions

(1) Operators must be trained in safety.

(2) Operators must undergo pre-job training.

(3) Operators must wear work clothes and pay attention to avoiding scalding the arms when drawing face paper and single-sided cardboard.

(4) Prevent splashing of adhesives into eyes when injecting adhesives and cleaning discs.

(5) After each shift is finished, the coated rollers, rubber leveling rollers and rubber cartridges must be thoroughly cleaned to avoid the sticking machine of adhesive solidification.

8. Use of adhesive dryer

8.1 Main specifications and technical parameters: maximum width through cardboard: 1800 (m m); maximum thickness through cardboard: 15 (mm); maximum mechanical speed: 150 (m/min); compressed air pressure required at work: 0.6-0.8 Mpa; steam pressure required at work: 7-12 (Kg/c); surface temperature of heating board at work: 160-200 (?) The working pressure of the hydraulic station during operation is 14-16 Mpa for lifting part and 5-7 Mpa for tensioning part.

8.2 Operation and Use

(1) Operation preparation: eliminate fuselage debris to ensure that nobody is near the fuselage; lubricate the lubrication parts with oil on the lubrication table; and the auxiliary systems (steam, compressed air, hydraulic, electrical) are in normal working state.

(2) Turn the power knob to the "open" position, control the power supply to be connected, and the power indicator light is on.

(3) Choose the "automatic" position of the "ballast roll, automatic/manual" knob, and select the "high/medium/low" knob in the appropriate position according to the production of cardboard.

(4) Press the "Host Start" button, and the hydraulic tensioning system starts to work. When the conveyor belt is tightened, the "Run" sign light is on, indicating that it can run.

(5) Press the "Acceleration" button to minimize the dryer speed so as to facilitate paper feeding.

(6) Paper feeding: Cut or fold the face paper into a front cone shape, and wrap it around the bottom of the lower guide roll. The surface of the heating roll and the front pass roll is fed between the upper conveyor belt and the hot plate. Then, one-sided corrugated cardboard is fed from bottom to top. In order to avoid glue sticking to the surface of hot plate, face paper must be fed first.

8.3 Shutdown Operation

(1) Normal shutdown: In the main motor column, there are three buttons: acceleration, deceleration and parking: first press the "deceleration" button, reduce the speed to 0, then press the "stop" button. At this time, the belt tensioning mechanism automatically loosens, the hydraulic motor starts, the rollers and the conveyor belt are lifted to the highest position, and then the motor of the hydraulic station stops.

(2) Emergency shutdown: When abnormal conditions occur in the production line, press the "emergency shutdown" button, and the dryer will stop in a few seconds. It must be noted that this operation is limited to the protection of personnel and equipment in emergencies, and should never be used instead of the normal stop button in the absence of emergencies.

8.4 Inspection during operation: During the operation of the machine, the following points should be paid attention to in order to make necessary adjustments and corrections so as to maintain the best performance of the machine.

(1) Observe whether the belt has run-off phenomenon. If the run-off is serious, it needs to be adjusted.

(2) Observe whether the belt is slippery or excessive sagging. Cut the belt if necessary to make the belt tight and moderate. Loose belts can cause strikes.

(3) Check whether the temperature display is kept at the required temperature. The selected temperature should be neither too high nor too low for the cardboard in progress. According to the speed of the car or the moisture content of the cardboard entering the drying track and the quality of the finished cardboard, the drying temperature of each group is adjusted. In principle, the drying temperature gradually decreases from the front end of the drying board, and if necessary, the non-end part of the drying board is closed.

(4) Observe whether the rollers in the heating and cooling parts are running freely, whether there is blocking and jamming phenomenon, and whether there is shaking. The rollers found to be defective must be adjusted, lubricated or repaired.

(5) Check the tension control during the operation of the conveyor belt, keep the conveyor belt clean and dry, and ensure good air permeability of the conveyor belt.

8.5 Safety and precautions

(1) Operators must be specially trained before they can operate on the computer. Operators should be proficient in the functions and functions of the buttons on the operation panels, and be able to operate the buttons and switches correctly.

(2) The machine is a high-temperature operating equipment. It is strictly forbidden for flammable and explosive materials to approach the equipment. At the same time, when operating paper feeding, skin contact with heating parts should be avoided in order to prevent scalding.

(3) When the steam is connected or the machine is running, it is strictly forbidden to pass under the machine, especially under the heating part.

(4) Paper feeding is a high-risk operation, which must be carried out only by strictly trained personnel.

(5) The lubrication condition should be checked regularly to prevent the bearing from burning out due to oil breakage.

(6) Operators must wear work clothes and strictly prohibit the wearing of shorts, vest, slippers, as well as distribution and clothing operations, in order to avoid scalding or dragging into the machine and other accidents; if gloves or work clothes are involved in the machine, they should stop immediately.

(7) Before starting, the ballast roll must be lowered and the conveyor belt tensioned. When the machine stops, the belt is relaxed to avoid unnecessary stress changes.

9 thin cutter operation

9.1 Technical parameters:

Minimum Paper Spacing: 130/256;

Minimum pressure line spacing: 130 mm; 5 knives 8 lines; compressible convex to flat, convex to concave two lines, the width of concave and convex line is 12 mm and 16 mm.

9.2 Materials and other requirements:

9.3 Before each adjustment, the fasteners of the machine should be checked to be firm; the guide rails, screw rods, hexagonal bushes, rolling bearings and other parts of the cutter wheel, press wheel should be checked to be clean and lubricated.

9.4 After checking correctly, turn on the power supply, hit the "manual and automatic knob" of the cabinet production to the manual position, check the knife wheel manually, press the wire wheel locking and loosening.

9.5 Manual inspection of cutter wheel grinding system, grinding wheel position must be appropriate, and inspection of lubrication system, must be intact.

9.6 Safe operation and precautions

(1) When the inspection machine moves, it should be able to move left and right.

(2) During the operation of the machine, people are not allowed to approach the cutter wheel so as to avoid injuring people by rotating the blade.

(3) When the machine stops, the waste paper on the machine should be cleaned up.

(4) The machine must be cleaned and maintained at least once every shift, especially the guide rail part, and no debris should be left.

(5) Replacing thin blades, pressing wheels, grinding wheels and other items must be shut down.

(6) With the decrease of blade wear and diameter, the cutting knife must be adjusted downward, and the size of cutting edge through cardboard should be in the range of 3-5 mm.

(7) When replacing the blade, care must be taken to injure or damage the blade. Before the new blade is put on, the cutter head, the blade and the veneer of the pressing plate should be cleaned. The tightening degree of the pressing screw on each cutter head shall be the same, and the screw thread shall not be damaged. After the blade is pressed, the radial and axial oscillation of the blade should be checked. When the blade is running at high speed, it is forbidden for people to stay or move on the front of the blade.

(8) After replacing the grinding wheel, the inclination of the two grinding wheels should be checked to be the same, and the grinding edge should not deviate from left to right.

(9) On the premise of accurate positioning of the machine, if there is still a difference in the size of the cardboard rolling cover, the knife should be checked to see if the positioning datum of the line is consistent. The positioning datum of the cutter line is the central axis of the machine. After the datum line of the cutter line is coincided, the equipment is corrected.

9.7 Computerized Operation Procedure of Thin Knife Voltage Divider

(1) Start the power switch on the operating table, and the computer automatically runs to the voltage dividing control system.

(2) Press F1 (input), press the "space key" after the display interface appears, press F2 on the prompt interface, press the return key in the column of "pressure divider" to change the manual knife-setting to automatic knife-setting.

(3) Press the Enter key to enter the order input interface, and input the order number, section number and indentation (when indentation is needed, input according to the work order requirements). After completion of the input, save according to F10 and complete the new single input.

(4) Modification and deletion of orders. Press "ESC" key to enter "initial system interface of order partial pressure", press "F2" to enter the order management interface, select the option of modification or deletion, operate according to the requirements in the order that needs modification or deletion, and finally save the current operation according to "F10" to take effect.

(5) Set cutting. Enter the "Initial System Interface of Order Partial Pressure", press F1 into the order input interface, and input items according to prompts. Particular attention should be paid to the need to enter "S" in the "Section" column, and then press the "Enter" button. The width of the input set is separated by the "*" symbol.

(6) Grinding knives. The grinding state can be set according to the requirements of the program. It can be set up to grind a single group of knives or to grind multiple groups of knives at the same time. Enter the "Initial System Interface of Order Partial Pressure" and press F6 to set knife groups, meters and milling meters respectively. Save the settings after setting. If alloy blade or pneumatic system is used, manual grinding is used.

(7) After the current order size is completed, the next order size data is automatically executed according to the "change order" button. Attention should be paid to observe whether the cutter axis is lowered and whether the positioning button indicator light is displayed properly. If the positioning is not normal, size should be checked, and whether the reference midline is normal, and the normal production can be achieved only after troubleshooting.

(8) All the actions that can be accomplished by the computer operation procedure can be accomplished by the corresponding function buttons in the manual operation panel of the divider.

10 computerized crosscutting machine

10.1 Main specifications and technical parameters

(1) Minimum cutting length: 500 mm, maximum cutting length 9999 mm.

(2) Paper cutting accuracy: non-uniform state (+2 mm); uniform state (+1 mm)

(3) Material requirements: cardboard thickness 3-14 mm; cardboard moisture content less than 10%; cardboard maximum warpage less than 25 mm (600 mm long cardboard, feed direction)

Installation, debugging and disassembly of 10.2 blades are completed by professional equipment maintenance personnel.

10.3 Computer Crosscutting Machine Operating Procedure

10.3.1 Start-up

(1) Close the main power switch of the machine.

(2) Turn the power key switch knob on the operating table and turn on the control power.

(3) Press the mode button and select the "local" mode of work.

(4) Put the switch button of the shearing and grinding tool to the normal shearing position (non-maintenance personnel forbid the position of the grinding tool). Start the main motor button, the shearing button and the belt motor button in sequence.

(5) Start the order changing system of computer crosscutting machine and enter the main interface of operation.

(6) Press F2 key (forcible exchange), confirm forcibl